Design and testing of lifting system for a offsite volumetric housing prototype

Hung Phung Quang, Giuseppina Amato, Daniel McPolin, David Clark

Research output: Contribution to conferencePaper

25 Downloads (Pure)

Abstract

Offsite volumetric modular construction is getting considerable attention within the construction industry, especially in relation to the housing market. The study reported in this paper focuses on the design and testing of a lifting system for an offsite modular prototype made with light gauge steel members. The motivation of the research starts from the need to improve the design for lifting light gauge steel frames in modular construction. As time is critical in modular construction, the lifting method should be reliable and provide easy setup in the factory as well as onsite.
A desk study was carried out to outline the most practical solutions, then the module lifting locations were assessed to minimize deflection of the frame during lifting. The stability of the units and the local failure of the member were both considered. The lifting bracket was then designed with guidance from the European Standard EN 1993-1-2:2005. However, as the design of the lifting bracket is unique a set of experimental tests were carried out in the Heavy Structures Lab of Queen’s University Belfast. The specimens, made connecting steel studs to connection brackets, were tested in tension in a Zwick Roell universal machine to replicate the modular house lifting conditions. The specimens were tested up to failure.
The testing showed the flaws of some of the designs and allowed to evaluate the tensile capacity of the lifting system. The modular house modules were manufactured in December 2017. The modular units were successfully lifted and connected to each other to form a three-bedrooms offsite volumetric house.
Original languageEnglish
Number of pages6
Publication statusPublished - 29 Aug 2018
EventCivil Engineering Research in Ireland 2018 - University College Dublin, Dublin, Ireland
Duration: 29 Aug 201830 Aug 2018

Conference

ConferenceCivil Engineering Research in Ireland 2018
Abbreviated titleCERI2018
CountryIreland
CityDublin
Period29/08/201830/08/2018

Fingerprint

Modular construction
Testing
Gages
Steel
Construction industry
Industrial plants
Defects

Keywords

  • modular construction
  • housing
  • lifting system
  • offsite modular systems

Cite this

Phung Quang, H., Amato, G., McPolin, D., & Clark, D. (2018). Design and testing of lifting system for a offsite volumetric housing prototype. Paper presented at Civil Engineering Research in Ireland 2018, Dublin, Ireland.
Phung Quang, Hung ; Amato, Giuseppina ; McPolin, Daniel ; Clark, David. / Design and testing of lifting system for a offsite volumetric housing prototype. Paper presented at Civil Engineering Research in Ireland 2018, Dublin, Ireland.6 p.
@conference{3fa1290b45054bfeb8cff6c470c79e50,
title = "Design and testing of lifting system for a offsite volumetric housing prototype",
abstract = "Offsite volumetric modular construction is getting considerable attention within the construction industry, especially in relation to the housing market. The study reported in this paper focuses on the design and testing of a lifting system for an offsite modular prototype made with light gauge steel members. The motivation of the research starts from the need to improve the design for lifting light gauge steel frames in modular construction. As time is critical in modular construction, the lifting method should be reliable and provide easy setup in the factory as well as onsite.A desk study was carried out to outline the most practical solutions, then the module lifting locations were assessed to minimize deflection of the frame during lifting. The stability of the units and the local failure of the member were both considered. The lifting bracket was then designed with guidance from the European Standard EN 1993-1-2:2005. However, as the design of the lifting bracket is unique a set of experimental tests were carried out in the Heavy Structures Lab of Queen’s University Belfast. The specimens, made connecting steel studs to connection brackets, were tested in tension in a Zwick Roell universal machine to replicate the modular house lifting conditions. The specimens were tested up to failure.The testing showed the flaws of some of the designs and allowed to evaluate the tensile capacity of the lifting system. The modular house modules were manufactured in December 2017. The modular units were successfully lifted and connected to each other to form a three-bedrooms offsite volumetric house.",
keywords = "modular construction, housing, lifting system, offsite modular systems",
author = "{Phung Quang}, Hung and Giuseppina Amato and Daniel McPolin and David Clark",
year = "2018",
month = "8",
day = "29",
language = "English",
note = "Civil Engineering Research in Ireland 2018, CERI2018 ; Conference date: 29-08-2018 Through 30-08-2018",

}

Phung Quang, H, Amato, G, McPolin, D & Clark, D 2018, 'Design and testing of lifting system for a offsite volumetric housing prototype', Paper presented at Civil Engineering Research in Ireland 2018, Dublin, Ireland, 29/08/2018 - 30/08/2018.

Design and testing of lifting system for a offsite volumetric housing prototype. / Phung Quang, Hung; Amato, Giuseppina; McPolin, Daniel; Clark, David.

2018. Paper presented at Civil Engineering Research in Ireland 2018, Dublin, Ireland.

Research output: Contribution to conferencePaper

TY - CONF

T1 - Design and testing of lifting system for a offsite volumetric housing prototype

AU - Phung Quang, Hung

AU - Amato, Giuseppina

AU - McPolin, Daniel

AU - Clark, David

PY - 2018/8/29

Y1 - 2018/8/29

N2 - Offsite volumetric modular construction is getting considerable attention within the construction industry, especially in relation to the housing market. The study reported in this paper focuses on the design and testing of a lifting system for an offsite modular prototype made with light gauge steel members. The motivation of the research starts from the need to improve the design for lifting light gauge steel frames in modular construction. As time is critical in modular construction, the lifting method should be reliable and provide easy setup in the factory as well as onsite.A desk study was carried out to outline the most practical solutions, then the module lifting locations were assessed to minimize deflection of the frame during lifting. The stability of the units and the local failure of the member were both considered. The lifting bracket was then designed with guidance from the European Standard EN 1993-1-2:2005. However, as the design of the lifting bracket is unique a set of experimental tests were carried out in the Heavy Structures Lab of Queen’s University Belfast. The specimens, made connecting steel studs to connection brackets, were tested in tension in a Zwick Roell universal machine to replicate the modular house lifting conditions. The specimens were tested up to failure.The testing showed the flaws of some of the designs and allowed to evaluate the tensile capacity of the lifting system. The modular house modules were manufactured in December 2017. The modular units were successfully lifted and connected to each other to form a three-bedrooms offsite volumetric house.

AB - Offsite volumetric modular construction is getting considerable attention within the construction industry, especially in relation to the housing market. The study reported in this paper focuses on the design and testing of a lifting system for an offsite modular prototype made with light gauge steel members. The motivation of the research starts from the need to improve the design for lifting light gauge steel frames in modular construction. As time is critical in modular construction, the lifting method should be reliable and provide easy setup in the factory as well as onsite.A desk study was carried out to outline the most practical solutions, then the module lifting locations were assessed to minimize deflection of the frame during lifting. The stability of the units and the local failure of the member were both considered. The lifting bracket was then designed with guidance from the European Standard EN 1993-1-2:2005. However, as the design of the lifting bracket is unique a set of experimental tests were carried out in the Heavy Structures Lab of Queen’s University Belfast. The specimens, made connecting steel studs to connection brackets, were tested in tension in a Zwick Roell universal machine to replicate the modular house lifting conditions. The specimens were tested up to failure.The testing showed the flaws of some of the designs and allowed to evaluate the tensile capacity of the lifting system. The modular house modules were manufactured in December 2017. The modular units were successfully lifted and connected to each other to form a three-bedrooms offsite volumetric house.

KW - modular construction

KW - housing

KW - lifting system

KW - offsite modular systems

M3 - Paper

ER -

Phung Quang H, Amato G, McPolin D, Clark D. Design and testing of lifting system for a offsite volumetric housing prototype. 2018. Paper presented at Civil Engineering Research in Ireland 2018, Dublin, Ireland.