Design of Compact Pre-Pregger Machine for In House Production of Pre-Preg Material

M.A. A. Rahman; N. R. Mohamad; Z. Mustafa; S. Ismail; A. A. Abdul Rahman; S. Abdullah; E. Mohamad; M. H. Nordin; M. R. Salleh

Design of Compact Pre-Pregger Machine for In House Production of Pre-Preg Material

M.A. A. Rahman^*, N. R. Mohamad, Z. Mustafa, S. Ismail, A. A. Abdul Rahman, S. Abdullah, E. Mohamad, M. H. Nordin, M. R. Salleh

^*Corresponding author for this work

Research output: Contribution to journal › Article › peer-review

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Abstract

The main idea of this project is to conceptually design and simulate a lab-scale pre-pregger machine for in house production of pre-preg material. The aim is to decrease the size of the existing machine and reduce the cost to fabricate it. The concept design of the machine focuses on four major components: drum, resin bath, guider and fiber spindle. The pre-pregger machine is designed with an adaptable drum parameter which can be installed and removed easily from the drum holder. In this project, Programmable Logic Controller (PLC) was used to control the pre-pregger machine. The CXONE OMRON PLC was chosen to design the ladder diagram of the controller. In order to simulate and test the correctness of the controller, a simple electrical setup has been made. The setup consists of three motors, few sensors and push button. The simulated setup proved that the proposed conceptual design of the pre-pregger machine is workable.

Original language	English
Pages (from-to)	437-450
Number of pages	14
Journal	Journal of Advanced Manufacturing Technology
Volume	12
Issue number	1 Special Issue 2
Publication status	Published - 27 Aug 2018
Externally published	Yes

Bibliographical note

Funding Information:
The authors are pleased to acknowledge the financial and administrative support from the Minister of Higher Education (MOHE), Malaysia and Universiti Teknikal Malaysia Melaka under the research grant project FRGS/2/2014/TK04/FKP/03/F00241. The authors would also like to thank all the members who contributed and provided feedback on the project.

Publisher Copyright:
© 2016 Journal of Advanced Manufacturing Technology.

Copyright:
Copyright 2018 Elsevier B.V., All rights reserved.

Keywords

CAD
Control strategies
Design
PLC
Pre-pregger machine

ASJC Scopus subject areas

Software
Automotive Engineering
Hardware and Architecture
Computer Networks and Communications
Control and Optimization
Industrial and Manufacturing Engineering
Management of Technology and Innovation

UN SDGs

This output contributes to the following UN Sustainable Development Goals (SDGs)

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Design of Compact Pre-Pregger Machine for In House Production of Pre-Preg Material
Copyright 2018 the authors. This is an open access article published under a Creative Commons Attribution-NonCommercial-NoDerivs License (https://creativecommons.org/licenses/by-nc-nd/4.0/), which permits distribution and reproduction for non-commercial purposes, provided the author and source are cited.
Final published version, 1.58 MBLicence: CC BY-NC-ND

https://jamt.utem.edu.my/jamt/issue/view/196Licence: CC BY-NC-ND

Cite this

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title = "Design of Compact Pre-Pregger Machine for In House Production of Pre-Preg Material",

abstract = "The main idea of this project is to conceptually design and simulate a lab-scale pre-pregger machine for in house production of pre-preg material. The aim is to decrease the size of the existing machine and reduce the cost to fabricate it. The concept design of the machine focuses on four major components: drum, resin bath, guider and fiber spindle. The pre-pregger machine is designed with an adaptable drum parameter which can be installed and removed easily from the drum holder. In this project, Programmable Logic Controller (PLC) was used to control the pre-pregger machine. The CXONE OMRON PLC was chosen to design the ladder diagram of the controller. In order to simulate and test the correctness of the controller, a simple electrical setup has been made. The setup consists of three motors, few sensors and push button. The simulated setup proved that the proposed conceptual design of the pre-pregger machine is workable.",

keywords = "CAD, Control strategies, Design, PLC, Pre-pregger machine",

author = "Rahman, {M.A. A.} and Mohamad, {N. R.} and Z. Mustafa and S. Ismail and {Abdul Rahman}, {A. A.} and S. Abdullah and E. Mohamad and Nordin, {M. H.} and Salleh, {M. R.}",

note = "Funding Information: The authors are pleased to acknowledge the financial and administrative support from the Minister of Higher Education (MOHE), Malaysia and Universiti Teknikal Malaysia Melaka under the research grant project FRGS/2/2014/TK04/FKP/03/F00241. The authors would also like to thank all the members who contributed and provided feedback on the project. Publisher Copyright: {\textcopyright} 2016 Journal of Advanced Manufacturing Technology. Copyright: Copyright 2018 Elsevier B.V., All rights reserved.",

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month = aug,

day = "27",

language = "English",

volume = "12",

pages = "437--450",

journal = "Journal of Advanced Manufacturing Technology",

issn = "1985-3157",

publisher = "Penerbit Universiti Teknikal Malaysia Melaka",

number = "1 Special Issue 2",

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Design of Compact Pre-Pregger Machine for In House Production of Pre-Preg Material. / Rahman, M.A. A.; Mohamad, N. R.; Mustafa, Z.; Ismail, S.; Abdul Rahman, A. A.; Abdullah, S.; Mohamad, E.; Nordin, M. H.; Salleh, M. R.

In: Journal of Advanced Manufacturing Technology, Vol. 12, No. 1 Special Issue 2, 27.08.2018, p. 437-450.

Research output: Contribution to journal › Article › peer-review

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T1 - Design of Compact Pre-Pregger Machine for In House Production of Pre-Preg Material

AU - Rahman, M.A. A.

AU - Mohamad, N. R.

AU - Mustafa, Z.

AU - Ismail, S.

AU - Abdul Rahman, A. A.

AU - Abdullah, S.

AU - Mohamad, E.

AU - Nordin, M. H.

AU - Salleh, M. R.

N1 - Funding Information: The authors are pleased to acknowledge the financial and administrative support from the Minister of Higher Education (MOHE), Malaysia and Universiti Teknikal Malaysia Melaka under the research grant project FRGS/2/2014/TK04/FKP/03/F00241. The authors would also like to thank all the members who contributed and provided feedback on the project. Publisher Copyright: © 2016 Journal of Advanced Manufacturing Technology. Copyright: Copyright 2018 Elsevier B.V., All rights reserved.

PY - 2018/8/27

Y1 - 2018/8/27

N2 - The main idea of this project is to conceptually design and simulate a lab-scale pre-pregger machine for in house production of pre-preg material. The aim is to decrease the size of the existing machine and reduce the cost to fabricate it. The concept design of the machine focuses on four major components: drum, resin bath, guider and fiber spindle. The pre-pregger machine is designed with an adaptable drum parameter which can be installed and removed easily from the drum holder. In this project, Programmable Logic Controller (PLC) was used to control the pre-pregger machine. The CXONE OMRON PLC was chosen to design the ladder diagram of the controller. In order to simulate and test the correctness of the controller, a simple electrical setup has been made. The setup consists of three motors, few sensors and push button. The simulated setup proved that the proposed conceptual design of the pre-pregger machine is workable.

AB - The main idea of this project is to conceptually design and simulate a lab-scale pre-pregger machine for in house production of pre-preg material. The aim is to decrease the size of the existing machine and reduce the cost to fabricate it. The concept design of the machine focuses on four major components: drum, resin bath, guider and fiber spindle. The pre-pregger machine is designed with an adaptable drum parameter which can be installed and removed easily from the drum holder. In this project, Programmable Logic Controller (PLC) was used to control the pre-pregger machine. The CXONE OMRON PLC was chosen to design the ladder diagram of the controller. In order to simulate and test the correctness of the controller, a simple electrical setup has been made. The setup consists of three motors, few sensors and push button. The simulated setup proved that the proposed conceptual design of the pre-pregger machine is workable.

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SN - 1985-3157

IS - 1 Special Issue 2

ER -

Design of Compact Pre-Pregger Machine for In House Production of Pre-Preg Material

Abstract

Bibliographical note

Keywords

ASJC Scopus subject areas

UN SDGs

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