Ultrasound machining of composites: a review

Abir Khan; S. M. Sapuan; M. A.A. Rahman; M.B.A. Asmael; Nukman Yusoff; Fathi Masoud

doi:10.1016/B978-0-443-23705-8.00013-X

Ultrasound machining of composites: a review

Abir Khan
, S. M. Sapuan
, M. A.A. Rahman
, M.B.A. Asmael
, Nukman Yusoff
, Fathi Masoud

School of Mechanical and Aerospace Engineering

Research output: Chapter in Book/Report/Conference proceeding › Chapter

1 Citation (Scopus)

Abstract

This chapter reviews recent advancements in ultrasound machining (USM) for composite materials, focusing on theoretical foundations, highlighting technological trends, process optimizations, and practical applications. Various USM methodologies, including conventional USM, microultrasonic machining, and rotary ultrasonic machining, were examined by analyzing their operational principles, process parameters, and limitations. Particular attention is given to the application of USM in processing different composite materials, such as natural fiber-reinforced polymers, carbon fiber-reinforced plastics, and ceramic matrix composites. Advanced developments in ultrasonic vibration-assisted technology are explored, emphasizing their role in enhancing machining efficiency and material removal rates while maintaining structural integrity.

Original language	English
Title of host publication	Advanced cutting and machining processes for composites and biocomposites
Editors	S.M. Sapuan, Emin Bayraktar, Yavas Denizhan
Publisher	Elsevier Inc.
Pages	73-88
Number of pages	16
ISBN (Electronic)	9780443237058
ISBN (Print)	9780443237065
DOIs	https://doi.org/10.1016/B978-0-443-23705-8.00013-X
Publication status	Published - 09 Jan 2026

Keywords

Composite materials
machining
materials processing
methodology
ultrasound

ASJC Scopus subject areas

General Engineering
General Materials Science

Access to Document

10.1016/B978-0-443-23705-8.00013-XLicence: Unspecified

Cite this

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abstract = "This chapter reviews recent advancements in ultrasound machining (USM) for composite materials, focusing on theoretical foundations, highlighting technological trends, process optimizations, and practical applications. Various USM methodologies, including conventional USM, microultrasonic machining, and rotary ultrasonic machining, were examined by analyzing their operational principles, process parameters, and limitations. Particular attention is given to the application of USM in processing different composite materials, such as natural fiber-reinforced polymers, carbon fiber-reinforced plastics, and ceramic matrix composites. Advanced developments in ultrasonic vibration-assisted technology are explored, emphasizing their role in enhancing machining efficiency and material removal rates while maintaining structural integrity.",

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AU - Khan, Abir

AU - Sapuan, S. M.

AU - Rahman, M. A.A.

AU - Asmael, M.B.A.

AU - Yusoff, Nukman

AU - Masoud, Fathi

PY - 2026/1/9

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AB - This chapter reviews recent advancements in ultrasound machining (USM) for composite materials, focusing on theoretical foundations, highlighting technological trends, process optimizations, and practical applications. Various USM methodologies, including conventional USM, microultrasonic machining, and rotary ultrasonic machining, were examined by analyzing their operational principles, process parameters, and limitations. Particular attention is given to the application of USM in processing different composite materials, such as natural fiber-reinforced polymers, carbon fiber-reinforced plastics, and ceramic matrix composites. Advanced developments in ultrasonic vibration-assisted technology are explored, emphasizing their role in enhancing machining efficiency and material removal rates while maintaining structural integrity.

KW - Composite materials

KW - machining

KW - materials processing

KW - methodology

KW - ultrasound

U2 - 10.1016/B978-0-443-23705-8.00013-X

DO - 10.1016/B978-0-443-23705-8.00013-X

M3 - Chapter

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SN - 9780443237065

SP - 73

EP - 88

BT - Advanced cutting and machining processes for composites and biocomposites

A2 - Sapuan, S.M.

A2 - Bayraktar, Emin

A2 - Denizhan, Yavas

PB - Elsevier Inc.

ER -

Ultrasound machining of composites: a review

Abstract

Keywords

ASJC Scopus subject areas

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